WinSPC 8
Was ist WinSPC? | Flexible Datenbeschaffung | Umfangreiche Diagramme, Alarme & Reports | Einfache Bedienung und Administration | Komplette Nachvollziehbarkeit | Fortschrittliche Technologie | Zusatzmodule | Systemvoraussetzungen | Weitere Informationen
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WinSPC ist eine Realtime Prozessregelungssoftware (alt: Prozesskontrollsoftware) die von Qualitätsteams zur Verbesserung der Produktqulität, zur Minimierung der Prozessstreuung und zu Optimierung des Herstellungsprozesses genutzt wird. Zum Einsatz kommt dabei unter anderem das Visuelle Werkzeug der Qualitätsregelkarte (alt: Qualitätskontrollkarte). Dank der Performanz von WinSPC realisieren Sie vollautomatisches Sammeln und das Monitoring Ihrer Prozessdaten in Echtzeit, die Regelkarte aktualisiert sich mit jedem neuen Datensatz. Angestellte in der Produktion, Qualitätsbeauftragte, Produktionsingenieure und das Management erhalten so aufschlußreiche Informationen über die aktuellen Produktionsparameter. Alarmfunktionen ermöglichen ein schnelles Reagieren auf potentielle Probleme in der Produktion. Die WinSPC Reportingfunktionen gewährleisten die Einhaltung einschlägiger Produktionsrichtlinies (ISO/TS/FDA).
WinSPC hilft Ihnen bei:
- Statistischer Prozessregelung / statistischer Prozesskontrolle /statistischer Prozessüberwachung /statistischer Prozesslenkung
- Bei der Überwachung der Prozessfähigkeit mit Hilfe von Shewhart und erweiterten Qualitätsregelkarten und Prozessfähigkeitsreports
- Prozess-Monitoring in Echtzeit, mit Alarmfunktionen und Alarmregeln, Aktionsfeldern für die OCAP's (Out of control action plan)
- Reduktion von Ausschuss und Nacharbeit
- Minimierung der Variation durch Kontinuierliche Verbesserung (Continous Improvement) für die Einhaltung von ISO/QS/FDA-Richtlinien
- Erhöhung der Kundenzufriedenheit, durch dauerhaft hohe Qualität, Minimierung der Gewährleistungsfälle und gutes Reporting
- Erfüllung verschiedender Normen: wie z.B. ISO, TS, QS, FDA und USDA
- Statistischem, analytischem Support für Six Sigma Programme
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WinSPC verfolgt Prozesse in der Echtzeit und liefert automatisch die Anzeige von nicht mit den Spezifikationen konformen Produkten und Prozessen.
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Umfassende und flexible Datenselektion aus verschiedenen Datenquellen
A key requirement of most continuous improvement, Six Sigma and Lean Six Sigma programs is the ability to access
timely manufacturing data. WinSPC's data collection features enable manufacturers to quickly and accurately capture
and manage product and process data from nearly any shop-floor source, including: serial devices, text files, machines,
gages, databases and other manufacturing systems. WinSPC's data collection features offers the fastest, easiest way
for quality engineers to quickly gather manual input, connect to devices, or capture data from other manufacturing
sources.
Collect data from nearly anything-devices, machines and other data sources:
- Devices: Collect data from RS232 serial devices and USB devices, such as micrometers, calipers, scales,
tensile testers, hardness testers, keyboards, and more.
- Machines: Collect data from complex manufacturing machines, such as a PLC or CMM machines using OPC, ODBC,
OLE, DDE or text files. WinSPC also supports bi-directional communication with manufacturing equipment via OLE
programming and WinSPC's built in API.
- Data Sources: WinSPC easily accepts data from any text file, ODBC-compliant database, or manufacturing
systems that support OPC, OLE, and DDE. This allows WinSPC to easily integrate with other manufacturing systems such
as ERP, MES, LIMS, APC, HMI, SCADA, and more. Or, configure WinSPC to read data from a centralized manufacturing
process database.
Erstellung von Datensammlungen in Form von Zufallsstichproben
Win SPC statistical process control software can operate in "random" mode, accepting data in any order or frequency from multiple data sources, then distributing that data to the appropriate characteristic. This makes Win SPC software the ideal quality control solution for manufacturing processes with varied data collection methods and frequency requirements.
Multiple Teile und Prozesse aus der gesamten Fertigung beobachten an einem einzelnen Arbeitsplatz
Win SPC software optimizes the use of available client workstations by simultaneously monitoring and analyzing multiple parts or processes on the same workstation -- either in the foreground or invisible in the background collection mode with multiple layers for data collection.
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Zeitgesteuerte Datenerfassung
WinSPC software is capable of prompting operators to collect data at fixed intervals or specified times to make sure that data collection operations are proceeding as planned. Win SPC software can also alert management when scheduled samples are skipped or missed.
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Zeitgesteuerte Datenerfassung
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Import und Export von Daten zu und von einer großen Anzahl von Datenquellen und Industriestandard Analyse Werkzeugen
- Alle ODBC 3.0 kompatiblen Datenbanken
- ASCII oder Binär-Dateien
- Microsoft Excel (*.xls) und Access (*.mdb)
- Lotus 1-2-3 (*.wk*)
- dBase, FoxPro, Clipper (*.dbf)
- QuattroPro (*.wq*, *.wb*)
- SAS (*.sd2, *.xpt)
- Statistica (*.sta)
- Jmp (*.jmp)
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- SPSS (*.sav, *.por)
- Stata (*.dta)
- Comma Separated Values (*.csv)
- Tab Delimited (*.txt)
- Paradox (*.db)
- Systat (*.sys)
- Matlab (*.mat)
- Minitab (*mtv)
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Echtzeit Qualitätsregelkarten (Real-Time Charts)
Win SPC statistical process control software allows operators to display and switch between hundreds of available chart options to obtain the preferred view of manufacturing process performance.
Hier eine Auswahl aus den hunderten verfügbaren Qualitätsregelkarten, Diagrammen und Reports:
Qualitätsregelkarten (Control Charts)
- X-bar & R
- X-bar & S
- X-MR
- Median & R
- Pre-Control (P)
- Np
- C
- U
- Q
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- Regelkarte für kurze Läufe (Short run charts)
- Z & W
- Difference & MR
- Z-bar & S
- Difference-bar & R
- Run charts
- Pareto charts
- Häufigkeits Diagramme bzw. Histogramme (Frequency histograms)
- Prozessfähigkeits Reports bzw. Studien (Process capability studies)
- Streudiagramme (Scatter diagrams)
- Boxplots (Box-and-Whisker-Plots)
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- Erweiterte SPC Diagramme (SPC charts)
- Tabular Cusum (cumulative sum control chart)
- EWMA chart (exponentially weighted moving average)
- EWMV
- EWMS
- EWRMS
- Zeitreihen (Time Series)
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- Histograms feature distribution models for Normal as well as Non-Normal data, including Uniform, Exponential, Rayleigh, Gamma, Log-Normal, t, Weibull, Beta, Johnson (SL, SB, SU), and Pearson (Type I through XII).
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Automated Closed-Loop Process Feedback
Win SPC software provides closed-loop process feedback based upon user-definable tests and triggers. If desired, upon a single test violation WinSPC can initiate multiple user-defined "events", such as providing an enterprise-wide non-conformance notification, writing to a central defect database and triggering physical equipment corrective actions.
Win SPC software transforms statistical process control analysis into immediate action. By triggering intelligent feedback on process conditions, WinSPC software not only provides operators, supervisors and managers with vital non-conformance information, WinSPC can initiate the process needed for corrective action. Win SPC software triggers to out-of-control situations include email notification, sending output to applications or equipment, prompting the operator for Notes/Assignable Causes/Corrective Actions, storing the event in a violation log, prompting visual alarms on screen, and more.
Flexible Erstellung von Reports
Win SPC software includes robust reporting and analysis tools that allow you to get quick answers to data queries and "what if" scenarios. WinSPC includes industry standard statistical process control reports as well as advanced tools to create your own custom charts, graphs, data tables or statistics.
Filter or query data in any number of ways to present data by part, process, characteristic, station, user, date/time, machine, or any tag values. Save yourself time with our template formats and print the reports to hard copy, preview on screen, e-mail, or save the report to a web page. All set up parameters are stored with the report settings for future requests by customers or auditors.
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Die ausführlichen "Point and Click" Abfrageoptionen von WinSPC helfen Ihnen fast beliebige Reports aus Ihren Daten zu erstellen.
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Vordefinierte (Built-In) Reports
Win SPC software makes reporting easy with preconfigured, standard Quality and Production reports. Examples of quality control and process improvement reports include: Certificates-of-Analysis for ISO/QS documentation (COA), Process Status Report for CPK by characteristic (PSR) ranking processes from worst to best, Continuous Improvement reports for last period/current period (CIR) to document characteristic Cpk over time, Pareto charts for defect frequency, and Capability reports with Cpk, Cpl, Ppk, Ppl, Pr, Percent over/under, Upper and lower Z values, Sigma, Mean, Skew, Kurtosis, #-Sigma limits, Chi Square goodness of fit and Histogram with optional distribution curve, and many more.
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Beispiel für ein Prozessfähigkeitsreport erstellt mit Hilfe der Win SPC Software.
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Six Sigma Tools
Win SPC software enables companies to collect and analyze all types of quality control and production information to support the DMAIC process in a Six Sigma program. With over 500 advanced analysis functions and charts, Win SPC software provides a full complement of Six Sigma tools. Easy access to this information for your Six Sigma and engineering teams helps drive continuous improvement. And DataNet's Solution Delivery department can even help train your team how to use WinSPC software as part of your Six Sigma program.
Many DataNet customers have already implemented Six Sigma projects using Win SPC software as a key component in data collection, data mining, statistical analysis, and reporting. Examples of Six Sigma analysis tools available in WinSPC include: Box & Whisker, Process Capability, DOE, p-Test, f-Test, Control Charts, Pareto, Fishbone Diagrams, Control Tests, Correlation Studies, and many more.
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Win SPC software performs advanced analysis of Quality Control and Production data.
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Eine intuitive Schnittstelle für Operatoren
Win SPC software is renowned for its ease of use for operators and administrators alike. WinSPC's configurable user interface gets operators right to work. The entire login process can be automated to log in when the PC is turned on and take the operator directly to the data collection screen. Each station or user log in can be configured so the user only views the operations that he or she is responsible for. Configure and save personalized on-screen workspaces, or create custom interfaces to match legacy systems while running statistical process control tests "headless" in the background.
Win SPC software is so easy for operators to use that the entire operator's manual is printed on a single, two-sided card. Operator training is accomplished in minutes, not days, because WinSPC is flexible enough to mimic the data collection operations already in place.
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Mit Hilfe von WinSPC ist es Operatoren möglich ihre Datenerfassungs- und Kontrollaufgaben mit Hilfe eines einzigen Login Vorgangs zu erledigen.
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Zugriff auf und Anzeige von Arbeitsanweisungen und Dokumentationen
Not only does WinSPC software make it easy for operators to begin collecting data, WinSPC's data collection screen can be configured to link to applicable production documents, work instructions, blueprints, CAD drawings, graphic files, or other setup information that is needed on the shop floor to support your quality control program. Almost any existing document format can be linked to onscreen buttons for immediate display to the data collection operator. This paperless system also ensures that the most up-to-date document or revision is available to the operator.
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Add drawings and documents directly to the WinSPC data collection screen for quick operator reference.
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Zentralisierte Administration
Win SPC software is a client server architecture that lets you install, configure and upgrade from a single station, making maintenance and upgrades a simple, one-time process. Win SPC software includes a highly granular security system that allows administrative users to make network-wide changes from anywhere in the system. Configure options can be applied globally throughout the system, like security, device set ups, and control tests.
The intuitive system administration tools offer considerable time savings and minimize resources for implementation. The Explorer style interface manages all Parts, Spec Limits, Control Limits, User Security, Devices, Reports, and more. Copy and paste functionality is available to rapidly reproduce similar part files, or generate and dynamically link configurations directly from other software (like Excel, legacy SPC software, ERP systems, APQP or electronic Control Plans).
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Verwalten Sie WinSPC mit Leichtigkeit durch ein Windows Interface mit "Drag-and-Drop" Funktionen für schnelle Einrichtung und Konfiguration
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Produkt Audit Traceability und Regulatory Compliance
Win SPC software provides optional built-in audit tracking of original product and process configurations and specifications, collection methods, subsequent changes and any edited data. Win SPC software also provides an option to enforce password verification prior to data commit and can prohibit the reuse of a password over a twelve-month period. With these features and many more in its granular security system, WinSPC enables companies to comply with stringent quality control standards such as ISO9000, QS9000 and TS16949. And WinSPC statistical process control software sets the bar for compliance with the FDA Title 21 CFR Part 11 Electronic Records and Signatures requirement.
Sicherheit und Zugriffskontrolle
Win SPC software offers a highly granular security system configurable by User, User Group (with parent-child relationships), Station, or Log In. Upon login, the User ID entered will determine user privileges and which WinSPC modules the user can access. Users can be notified to update their password after a defined number of days and checked against previous password to prevent reusing the same password. We also support password masking, defined password length, maximum failures, automatic log off due to inactivity, and more.
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WinSPC has easily managed and extensive security access and control features.
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Event Aufzeichnung
A single controlled log file maintains all critical system information for audits and regulatory information. For example, all system events are tracked and stored in the Event Log and available for review, sorting, or printing to a hardcopy report (by user, station, date/time, and event level). Some examples of system events tracked in Win SPC software include: failed login attempts; creating, editing, and renaming Specifications, Tags, or Collection Plans; and all edited data points (including Date/Time/User/Station along with the edited and original values). WinSPC stores all this information in the database on the server the moment it occurs.
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WinSPC's Event Log captures system wide activities and events to maintain a system audit trail and traceability.
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Audit Trail
All edits of data are automatically stored in a complete Audit Trail capturing the Date/Time/User/Station and saving the original data value. This can be reviewed later by simply drilling down on a data point or printed from the Event Log (see above). The data point is flagged that an edit was made. This also provides full traceability to the Date/Time/User/Station when that change occurred. WinSPC stores all this information in the database on the server the moment it occurs, supporting even the most stringent quality control programs.
Elektronische Signaturen
Certain events and features in WinSPC can be controlled by a password confirmation prompt prior to allowing the activity. This could be applied in multiple scenarios: 1) Prior to completing a data collection plan, 2) prior to editing data, or 3) prior to creating, editing, or renaming Parts/Processes and/or Specifications. Win SPC software can be configured to prompt the user for a password that is then checked against the User login ID to confirm the same user logged-in is still responsible for collecting the data.
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WinSPC has highly configurable password protection and other security options.
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Data Storage
Win SPC software stores all Part/Process information, Specifications, Data, Audit Trail, Event Log, report set up information, User IDs and Passwords (encrypted), and more in the database on the server for management, control, and integrity of all critical quality control information.
Unterstützung verschiedener Sprachen (Multi-Language Support)
Mit WinSPC können Anwender und Administratoren, die verschiedene Sprachen sprechen, Seite an Seite arbeiten. WinSPC unterstützt viele verschiedene Sprachen innerhalb einer einzigen Anwendung, über den Arbeitsplatz und/oder ein individuelles Login. Daten können in der einen Sprache gesammelt und in einer anderen gedruckt werden, so wird eine effiziente und allumfassende Kommunikation mit Kunden und Anbietern ermöglicht. WinSPC unterstützt folgende Sprachen: Englisch, Spanisch, Deutsch, Französisch, Portugiesisch und Chinesisch.
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WinSPC unterstützt ein große Anzahl von Sprachen. Die Sprachkonfiguration kann sowohl user- und stationsbezogenuser als auch installatinsbezogen festgelegt werden.
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Relational Database Model
In the client server architecture, all data and configuration information for the WinSPC application is stored in a SQL database on the network server. WinSPC has native drivers to store data in several standard databases, including Oracle, MS SQL and InterBase. All tables and fields are published in a database schema and a data dictionary is available for detailed information about the database layout.
Schnittstellen und Datenaustausch (Powerful Communication Tools)
WinSPC verfügt über viele verschiedene Schnittstellen zur automatischen Datenerfassung. Insgesamt sind es über 500 unterschiedliche Wege der Kommunikation. OLE, COM/DCOM, OPC (OLE für Prozesskontrolle) und ActiveX erlauben einfache Zusammenarbeit und Datenaustausch mit anderen Anwendungen wie z.B. ERP, MRP, MES, HMI, SCADA, APQP, PPAP, MS Access oder Excel und viele mehr.
Concurrent License Metering
WinSPC license management utilities meter licenses based upon how many stations are logged in at the same time, letting you maximize your investment by eliminating the need for extra licenses. Win SPC software can be configured to automatically log out after any chosen duration of inactivity at any given terminal without exiting the application.
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As licensing needs grow, WinSPC licenses can be increased via the web simply by downloading a new validation code.
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Vollständiger Schutz vor Abschaltung (Complete Disconnect Protection)
Wenn das Netzwerk oder die Datenbank aus irgendeinem Grund ausfallen, wird WinSPC die Daten lokal sammeln. Wenn das System dann wieder on-line ist, stellt WinSPC automatisch die Verbindungen wieder her und synchronisiert die Daten mit der Hauptdatenbank, so werden die Daten des dienstanfordernden Gerätes bzw. Daten der Auftraggeber soweit wie möglich geschützt.
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- Plant Monitor
WinSPC's real-time Plant Monitor gives your managers the tool they need to easily assess plant-wide performance or drill down to investigate a particular workstation.
- Custom Web Reporter Modul
Der WinSPC Custom Web Reporter (WinSPC CWR™) in ein webbasiertes Analyse-, Graphik- und Reportwerkzeug. Mit den Möglichkeiten des Custom Web Reporter (CWR) können Sie die mehr als 500 weit entwickelten Analysefunktionen und Graphiken in vollem Umfang ausschöpfen, einschließlich DOE und ANOVA, oder leicht Datensätze aus Abfragen an ihr bevorzugtes Statistik-Tool anpassen.
Please ask for spezific information.
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Recommended Hardware Requirements & Platforms |
| WinSPC Client (standard desktop PC) |
- 1 GHz or faster 32-bit or 64-bit processor
- 1 GB RAM (if 32-bit) or 2 GB RAM (if 64-bit) for a typical Windows 7 station*
- 1 GB RAM for a typical Windows Vista Business station*
- 256 MB RAM for a typical Windows XP Pro station*
- 200MB available local hard disk space (beyond operating system recommended space)
- VGA monitor and video adapter
- Keyboard
- Mouse or other pointing device
- CD-ROM or DVD-ROM drive (if installing WinSPC from the WinSPC CD as opposed to the web download)
* "Typical" means a default operating system install and no other heavy RAM-consuming applications running. |
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| WinSPC Client (mobile tablet PC running Windows 7) |
- Intel Core i5 Mobile processor
- 2 GB RAM
- 200 MB available hard disk space
- Keyboard and Mouse OR touchscreen capability
- Wireless network capability
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| Minimum hardware requirements for a WinSPC Database Server |
- Server class processor – 800MHz
- 512MB available RAM
- 10GB available local hard disk space (beyond operating system recommended space)
- VGA monitor and video adapter
- Keyboard
- Mouse or other pointing device
- CD-ROM or DVD-ROM drive
For best performance for the overall WinSPC system, you should follow the database vendor's recommendations for the hardware configuration. |
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| WinSPC Application Server |
- Server class processor - 1.5 GHz+, quad core
- 4GB+ RAM
- Disk space: At least 10% of the size of the WinSPC database with which the application server will be used
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| Minimum Requirements for WinSPC in a Microsoft Terminal Services Environment |
To learn about deploying WinSPC in a Microsoft Terminal Services environment, download the
Microsoft Terminal Services Deployment brochure provided by DataNet, the producer of WinSCP. |
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Beschreibung der SPC Software WinSPC